Pallets light

Lightweight plastic pallets: Efficient and cost-saving solutions for modern logistics

Detailed product features & advantages of lightweight plastic pallets

Material composition and weight saving

Lightweight plastic pallets are often made from recycled polypropylene (PP) or polyethylene (PE). These materials offer an optimal balance between stability and weight. For example, the TIDUS light 1208 pallet weighs just 5.8 kg, which makes manual handling easier and improves ergonomic conditions for employees. Despite their low weight, these pallets can carry heavy loads; the TIDUS light 1208, for example, can withstand a dynamic load of up to 1,200 kg.

Space-saving nestability

An outstanding feature of lightweight plastic pallets is their nestability. This means that empty pallets can be stacked inside each other, saving up to 75% of storage space. This feature not only reduces the storage space required in the warehouse, but also significantly lowers transport costs for empty runs. The TIDUS light 1210 CD is an example of a nestable pallet that offers these advantages.

Hygienic properties

The smooth surfaces of plastic pallets prevent the accumulation of dirt and make cleaning easier. This is particularly advantageous in sectors with high hygiene standards, such as the food and pharmaceutical industries. They are also resistant to moisture and do not absorb liquids, which minimises the risk of contamination. Models such as the TIDUS LIGHT 604 are therefore ideal for hygiene-critical applications.

Cost-effectiveness and environmental friendliness

By using recycled materials, lightweight plastic pallets help to conserve natural resources. Their durability reduces the need for frequent replacement, which saves costs and minimises waste in the long term. They can also be recycled again at the end of their service life, further reducing the ecological footprint. The TIDUS light 1208 is an example of an environmentally friendly pallet made from recycled PE-PP.

Benefit argumentation & problem solving with lightweight plastic pallets

Cost efficiency in transport

The low tare weight of lightweight plastic pallets leads to lower transport costs, especially for air freight, where weight plays a decisive role. In addition, the nestability enables a higher number of pallets per transport unit, which further increases efficiency. This enables companies to significantly reduce their logistics costs. The TIDUS Ultralight 1208 is specially designed for export and offers particular advantages here.

Flexibility in use

Lightweight plastic pallets are available in various sizes and designs, which allows them to be used in different sectors. Whether in retail for display purposes or in industry for export - they always offer a suitable solution. Their compatibility with automated systems also increases process reliability and efficiency. For example, the TIDUS light 806 9F is ideal for use in the retail sector.

Improving safety at work

The low weight and ergonomic design reduce the risk of injuries during handling. In addition, plastic pallets eliminate hazards such as splinters or protruding nails, which are common with wooden pallets. This contributes to a safer working environment. Thanks to its design, the TIDUS light 1208 offers additional safety during handling.

Application examples & scenarios for light plastic pallets

Retail displays

In retail, lightweight plastic pallets are often used for product presentations at the point of sale. Their attractive appearance and the ability to place goods directly on them make it easier to set up sales displays and promote sales. The TIDUS LIGHT 604 is an ideal example of this.

Export packaging

Lightweight plastic pallets are particularly suitable for international shipping, as they do not require any special handling like wooden pallets and therefore simplify the export process. Their robustness also ensures the safe transport of goods over long distances. The

Food and pharmaceutical industry

Lightweight plastic pallets are also used in the food and pharmaceutical industries, particularly for internal transport processes or as secondary load carriers. Their hygienic properties and ease of cleaning allow them to be used in controlled environments. Models with closed top surfaces or integrated runners are particularly suitable for these purposes, providing additional stability and suitability for conveyor belts. Products such as the TIDUS light 1210 CD offer an ideal combination of hygiene and functionality.

Intralogistics & order picking

In the field of intralogistics, lightweight plastic pallets play an important role in optimising internal goods flows. They are ideal for automated warehousing, as they can be reliably processed by conveyor belts and storage and retrieval machines thanks to their dimensional accuracy. Compact pallet types - for example in 800x600 mm or 600x400 mm format - are particularly advantageous when picking smaller items, as they can be used flexibly and are easy to handle. The TIDUS light 806 9F fulfils these requirements with ease.

Event and trade fair construction

Lightweight plastic pallets are also a practical solution for the quick, mobile construction of presentation areas, counters or temporary storage units at events and trade fairs. Thanks to their low weight, they can be assembled and dismantled quickly, are reusable and their aesthetic design makes them much more appealing than conventional wooden pallets. Their modularity allows creative solutions - such as mobile sales stands or presentation islands - to be set up without additional construction work.

Comparison & categorisation (incl. Traydon shop links)

Lightweight plastic pallets compared to standard and heavy-duty pallets

Compared to standard plastic pallets, lightweight variants are characterised by their reduced weight and lower manufacturing costs. They are ideal for one-way transport or export, where no extreme loads occur. While heavy-duty pallets are primarily used in high-bay warehouses and for long-term static loads, the "light pallets" offer an economical solution for temporary use. In terms of handling, transport efficiency and environmental friendliness, they often even offer advantages over heavier models - especially for short logistics chains or a high number of cycles.

Range overview & model comparison in the Traydon shop

Traydon offers a wide range of lightweight plastic pallets in various sizes and designs:

• TIDUS light 1208 - the all-rounder for export, warehousing and retail.
• TIDUS Ultralight 1208 - extremely light and nestable, ideal for air and overseas exports.
• TIDUS light 806 9F - compact half pallet for sales displays and order picking.
• TIDUS light 1210 CD - large-format industrial pallet with high load capacity.

Why Traydon is the first choice for lightweight plastic pallets

Traydon impresses with a specialised range of plastic pallets that are specifically designed to meet the needs of modern logistics processes. In the lightweight plastic pallets segment in particular, the shop not only offers a wide range of models in different sizes and load capacities, but also attractive volume discounts, fast delivery times and expert advice. The ability to configure customised solutions - such as pallets with anti-slip strips, skids or individual colours - offers companies a clear competitive advantage. With Traydon, customers don't just get pallets, but sophisticated logistics components that are both economical and environmentally friendly.