Lightweight Euro Pallets
Lightweight plastic pallets (also known as lightweight Euro pallets or nestable plastic pallets) are revolutionizing intralogistics for businesses in Germany, Austria, Switzerland, the Netherlands, Belgium, and many other countries. With a weight of just 4.5–7 kg compared to 20–25 kg for classic wooden Euro pallets, they significantly reduce transport costs, save warehouse space, and meet the highest hygiene and export requirements.
As specialists in storage and transport solutions, Traydon demonstrates in this comprehensive pillar article why more and more B2B buyers are switching to lightweight plastic pallets – and how our lightweight pallets can sustainably improve your warehouse efficiency and delivery performance.
What are lightweight plastic pallets and lightweight Euro pallets?
Lightweight plastic pallets are Euro-format (1200 × 800 mm) or industrial-format pallets made from high-quality recycled PE, PP, or polyolefin. They retain the proven Euro standard but are extremely lightweight and usually nestable.
Our lightweight Euro pallet models, such as the TIDUS light 1208 or Eco variant, weigh only approx. 5–6.5 kg while offering dynamic load capacities up to 1,200 kg and static loads up to 2,500 kg – perfect for most logistics and warehouse applications.
Why the Euro format remains essential
The 1200 × 800 mm dimension ensures full compatibility with all European systems: forklifts, pallet trucks, racking systems, truck loading areas, and automated conveyor lines. This allows a seamless transition from wood to plastic.
Lightweight Plastic Pallets vs. Wooden Pallets: The Direct Comparison
Wooden pallets are inexpensive to purchase but become more expensive in the long run due to repairs, treatments, and higher transport costs. Here are the clear advantages of lightweight plastic pallets:
| Criteria | Wooden Euro Pallet | Lightweight Plastic Euro Pallet (Traydon) |
|---|---|---|
| Weight | 20–25 kg | 4.5–7 kg (up to 65% lighter) |
| Static Load Capacity | approx. 4,000–5,000 kg | up to 2,500 kg |
| Dynamic Load Capacity | 1,000–1,500 kg | 1,000–1,200 kg |
| Service Life | 1–5 cycles | 10+ years / thousands of cycles |
| Maintenance | High (nails, splinters, repairs) | None (maintenance-free) |
| Hygiene | Medium (moisture, mold) | Highest (food-grade, easy to clean) |
| Export / Air Freight | ISPM15 treatment required | ISPM15-free |
| Space Savings (nested) | None | Up to 70% |
| Sustainability | Renewable, but often single-use | 100% recyclable, from regranulate |
Conclusion: The higher initial investment pays for itself after just a few cycles through massive savings in transport, storage, and disposal.
Technical Highlights of Our Lightweight Pallets Series
All models in the Traydon lightweight pallets range are nestable, weather-resistant, and temperature-stable from –40 °C to +70 °C (short-term higher).
| Model Example | Dimensions (mm) | Weight | Static Load | Dynamic Load | Special Feature |
|---|---|---|---|---|---|
| TIDUS light 1208 | 1200 × 800 × 140 | 5.8 kg | 2,500 kg | 1,200 kg | 9 feet, nestable, anti-slip edge |
| TIDUS Ultralight 1208 | 1200 × 800 × 140 | 4.6 kg | 2,500 kg | 1,000 kg | Ideal for air freight & export |
| Eco light 1200×800 | 1200 × 800 × 153 | 4.5 kg | 2,500 kg | 1,000 kg | 6 nestable feet, 10-pack |
| Hygiene TC1 PE white | 1200 × 800 × 160 | 18 kg | 7,500 kg | 1,250 kg | Closed deck, pharma-grade |
Further sizes (half, quarter, and industrial pallets) are available directly in the shop.
How Lightweight Plastic Pallets Optimize Your Logistics and Warehouse Processes
1. Weight and Cost Savings in Transport
Every kilo less means direct savings for trucks, ships, or aircraft. In air freight, the advantage can amount to several hundred euros per pallet and flight.
2. Up to 70% Less Warehouse Space Requirement
Nestable design: Empty pallets stack inside each other – ideal for seasonal peaks or return management.
3. Highest Hygiene & Automation Compatibility
No splinters, no rust, no moisture absorption. Perfect for food, pharma, chemicals, and cleanrooms. Compatible with roller conveyors, RFID, and fully automated high-bay warehouses.
4. Sustainability That Pays Off
100% recyclable from regranulate – meets EU Green Deal and CSRD requirements. Less waste, longer service life = significantly better CO₂ balance.
Purchasing Guide: The Right Lightweight Pallet for Your Business
- For air freight & export: Ultralight models with 4.6 kg
- For high-bay racking: Models with reinforced runners and up to 1,000 kg racking load
- For food/pharma: Closed hygiene variants in white
- For maximum nesting: 6- or 9-foot models
Our experts will be happy to advise you free of charge on your specific application.
Frequently Asked Questions about Lightweight Plastic Pallets and Lightweight Euro Pallets (FAQ)
Up to 65–80% lighter than wooden pallets – from 25 kg down to just 4.5–7 kg.
Yes – many models support up to 1,000 kg in racking (racking load). Check the technical data.
Up to 70% less volume for empty pallets compared to non-nestable ones.
All Traydon lightweight pallets are made from food-grade material, easy to clean, and partially closed (cavity-free).
No – plastic pallets are wood-free and therefore exportable worldwide without additional treatment.
Typically 10–15 years or thousands of cycles – significantly longer than wood.
Most models are primarily nestable (for empty transport) but can also be stacked when loaded (observe static load).
Standard: Black / basalt grey. Hygiene models: White. Special colors on request.
Yes – laser engraving, RFID chips, barcode, or logo embossing possible.
Already from 50–100 pallets, the change usually pays for itself within 6–12 months through cost savings.
100% – at the end of their service life, we will gladly take them back or you can return them to the regional recycling loop.
Yes – 800×600 mm and 600×400 mm variants weighing only 2.7–3.7 kg.
Still have questions? Our support team will be happy to help.
Configure & order lightweight pallets now
Last updated: February 2026 – All information without guarantee. Technical data may vary depending on the model. For individual advice, contact us.